How to Open a Molex Connector

Removing the Connector Pins

Unplug the connector if it's attached to an electrical device. Molex connectors are often used to power electrical boards, computer fans, and disk drives, as well as electronic devices such as video game consoles and RC batteries. If your Molex connector is already plugged into an electrical board or device, turn off the device so there isn't any electricity flowing through the wires. Then, grasp the connector where it's plugged in and firmly pull on it to separate it.^{[1]XResearch source}
- You could potentially shock yourself, so make sure the device is turned off. Unplug the main power cord to be extra safe.
- Don't unplug the connector by pulling on the wires or you could damage them.
Push down on a pin with an extraction tool or screwdriver. Look at the end of the connecter where it plugs into a device for small metal pins that are holding the wires in place. If you have a Molex extraction tool, use it to press down on 1 of the pins through the small slot. If you don't have an extraction tool, use a small flathead screwdriver.^{[2]XResearch source}
- Press down on the pin gently to avoid damaging it so you're able to reuse the connector.
- You can also use a paper clip or even a staple to press down on an individual pin.
Pull on the wire connected to the pin to remove it. While you're holding down the pin with 1 hand, use your other hand to take hold of the wire connected to the pin. Gently tug on the wire to separate it from the pin. Slide the wire all of the way out of the connector.^{[3]XResearch source}
- If you're having trouble separating the wire, you may not be holding the pin down to release it. Make sure you've got the pin pressed down.
This guide explains how to open a Molex Connector, with clear steps, practical tips, and important checks before you begin.
Cut off the old connector pin with wire cutters. Take a pair of wire cutters or scissors and locate the base of the connector pin on the end of the wire. Make a clean cut through the base of the connector pin to separate it, and then dispose of it in the garbage.^{[4]XResearch source}
Remove any additional wires that need new pins. If you plan to replace the connector pins on multiple wires, push down on the pins individually and slide them out of the connector. Use your wire cutters to snip off the connector pin from the end of the wires. Keep the wires in order so they're easier to reinstall into a new connector.^{[5]XResearch source}

Replacing the Connector Pins

Insert a new connector pin into the appropriate slot on a wire crimper. A wire crimper is a handheld tool that drives the connector pins though the wire insulation to securely attach them to the end of a wire. Choose a connector pin that fits onto the wire and slide it into 1 of the slots on the crimper.^{[6]XResearch source}
- The crimper has multiple slots, each a different gauge or size. Choose the slot that holds your connector pin snugly.
- Make sure you choose connector pins that match the type of Molex connector you have so they'll fit into the slots.
- You can find wire crimpers and connector pins at electronic supply stores, department stores, or by ordering them online.
Tip: Look up the Molex connector you have online to find out what type of connector pins it uses so you can replace them.
Slide the end of the wire into connector pin. Take your wire and push the end of it into the connector pin being held by the crimper. Push the wire into the pin until the end of the wire is even with the end of the pin.^{[7]XResearch source}
- Don't push the wire so far that it's sticking out of the other side of the connector pin.
Squeeze the handle of the crimper to attach the pin to the wire. Lightly squeeze the crimper to drive the metal of the pin into the insulation surrounding the wire so it's connected to the actual wire. Open the crimper to remove the wire and gently tug on the connector pin to make sure it's securely attached.^{[8]XResearch source}
- Be careful not to squeeze so hard that it damages the connector pin. A gentle, but firm crimp will push the metal of the pin through the insulation just fine.
Push the wire into the correct slot on the connector to reinstall it. Once you've replaced the connector pins, slide the pin into the Molex connector slot until it clicks into place. Give a light tug to make sure it's attached. Make sure you install the wires in the same order they were in when you removed them.^{[9]XResearch source}